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Learn More About Metal Coatings

By Frances McDonald


As a matter of fact, metals can be put to a lot of uses. However, enhancing their quality may be needed in a bid to make them durable, strong, and good looking. One way of achieving this is the use of metal coatings that normally offers protection to the surfaces of the various products made of metals that we frequently purchase.

Basically, these coats are normally used to form a protective layer on a metallic workpiece. As a result, a composite material is obtained that displays such properties which would otherwise not be achieved if the material was used on its own. As a result, the metallic surfaces are able to withstand abrasion and corrosion. Again, the material is furnished with load-bearing ability.

At the same time, depositing of these metal coatings such as cadmium, chromium, copper, and nickel, may be achieved through the wet chemical processes. Generally, these processes are essential in controlling pollution. Different techniques can also be used to create a protective layer deposit. Such techniques are such as spraying, ion vapor deposition, electroless plating, shot dipping, electroplating, and chemical vapor deposition. Some of the important coatings are such as zinc, nickel, chromium, cadmium, and aluminum.

It is imperative to note that treating surfaces as well as plating processes rely on batch processes in which metallic matter is plunged into baths of reagents before being taken out. The baths enable you to achievement the desired surface condition. The procedure usually involves moving objects that need to be coated into a series of baths designed to generate the desired final product.

However, the sophistication, as well as modernization levels of a facility and even the requirements, will always determine if these processes are to be highly automated or literally manual. One commonly used metal coating method to offer resistance against corrosion is galvanizing. Galvanizing involves the use of metallic zinc onto carbon steel surfaces in order to prevent or control corrosion. Hot-dip methods in galvanizing are more preferred and generally entails the dipping of steel members into baths that contain molten zinc.

At the same time, the metalizing process may also be used to give protective layers. Basically, this process involves the application of a thin metallic coat in order to protect the metallic surfaces from corrosion such as the aluminum and zinc anodes, or creating a protective coat such as stainless steel and alloys. Basically, metalizing may be performed through electroplating or flame spraying.

Nevertheless, various modern processes for example plasma arc spraying may also be relied on in case you are using exotic refractory metals. This is especially utilized in various demanding applications even though such advanced processes are rarely utilized in controlling corrosion. There are a number of important advantages of the metal coating. One such is the superior protection of metal surfaces from oxidation, corrosion, as well as rust. The protective sheaths also help in minimizing friction and protecting these surfaces from chemicals.

Additionally, protecting these metallic surfaces usually help to simplify the assembly and disassembly processes of the metallic surfaces and joints. Another advantage is that clean-up processes are simplified and these metallic surfaces get nonstick characteristics.




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