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Cost Benefits Gained Through Vibration Analysis

By Eric Butler


Every part of a machine has its corresponding purpose. That is why it is very important to check its condition every now and then in order to prevent machinery malfunction and breakdowns. One way of doing so is being alert and cautious when using a machine as it will gradually show signals which may be a representation of equipment failure.

One way of identifying the possible defects is just like the Vibration Analysis Utah, in which you will identify exactly which parts of the machine needs to be sustained before it turn into a major problem. It is known as one important aspect of predictive maintenance. Here are some cost benefits of this analysis.

Prevention of future damages can simply mean to reduction in equipment costs. Rather than paying for the labor that is needed for the repair, it is way better to pay for the price of a certain piece that was broken. So instead of replacing the entire equipment because of a critical failure, a repair has been made prior to the failure of the whole system.

There will be a decrease in the labor costs as the time spent for the reparation of the equipment does not take that long. By simply being able to identify the defects prior to the occurrence of the damage to the equipment, it just shows the amount that you can save by preventing the other parts to get broken. There will also be a decrease in the frequency of restoration for critical failure of the equipment.

It reduces lost production time. Critical failure downtime can be prevented with an active maintenance department if only the repair schedule falls on nonproductive periods. Basing on the replacement, it would take place during scheduled downtime if limited only to a certain portion. It will cost a great amount of money when spontaneous downtime.

Safety is a basic thing that is observed in the overall management system of all workplaces. It might as well help in improving safety as it allows the people to recognize potential problems that can cause failure and damage to the equipment. It would generate safer driving conditions for staffs and customers.

Focusing on the quick reconditioning of the damaged components makes the repair procedure effective and efficient. Machines that are still in good condition may not have further maintenance on components on a daily basis since they can still be used. If there are things that need an instant response, those should be served as a top priority.

Being able to distinguish the accurate repair task which needs to be corrected such as the parts, tools, maintenance needed increases effective wrench time. Every minute counts especially at work so there should not be time to waste just looking for the parts that should be repaired. Hence, it does not just save money but as well as your precious time.

However, it may not be used on every machine on a regular basis so it is essential to identify the equipment that should be prioritized. Such as machines that can have an effect to human and ecological security, they should be considered as a top priority. Equipment with a greater risk of breaking should also be put first.




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